How Water Tanks Are Made: The Innovation Behind Modern Tanks...
When it comes to water tanks, the manufacturing process varies significantly between tank types, with different materials and construction techniques impacting efficiency, durability, and ease of use. Deploy are revolutionising water storage with a unique design and innovative material—making it far more efficient than traditional tanks. Let’s dive into how this remarkable tank is made and compare it with more conventional options.
What Materials Are Used in Water Tank Manufacturing?
Deploy Tanks: Concrete-Woven Fabric
Deploy tanks use a specialised concrete-woven fabric. This material is unique as it combines the resilience of concrete with the flexibility of fabric, allowing the tank to be flat-packed and easily transported. Once the tank is hydrated, the concrete fabric hardens to create a durable, pressure-resistant structure, providing a level of strength that traditional materials struggle to match.
Traditional Tanks: Polyethylene
Traditional water tanks are often made from polyethylene (PE), a durable, UV-resistant plastic. PE is widely used in rotational moulding for tank production due to its lightweight, cost-effective nature. However, PE tanks generally have a shorter lifespan and are more prone to environmental wear than concrete-based tanks.
How Are Deploy Water Tanks Made?
Deploys manufacturing process is a carefully designed rotational build that prioritises flexibility, durability, and portability. Here’s a breakdown of how it’s made:
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Wrapping and Shaping: The concrete-woven fabric is carefully wrapped and shaped, forming the tank’s structure. This unique fabric enables the tank to remain flat-packed until it’s needed.
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Sealing: Once the fabric is shaped, it’s securely fastened to maintain its form. A removable zip lid is then added, allowing for easy maintenance and cleaning inside the tank.
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Flat Packing and Crating: Finally, the tank is flat-packed, placed in a crate, and made ready for shipping. This design reduces shipping costs and simplifies transport and storage, making it ideal for remote locations or emergency response situations.
How Does This Compare to Traditional Tank Manufacturing?
Traditional Tank Manufacturing: Rotational Molding Process
Conventional water tanks, especially those made from polyethylene, are manufactured using a rotational molding process:
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Loading the Mould: PE powder is added to a metal mold.
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Heating and Rotating: The mold is heated while rotating in an oven, causing the PE powder to melt and coat the inside of the mold evenly.
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Cooling and Solidifying: The mold is then cooled, allowing the PE to harden into the tank’s shape.
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Unloading: Once cooled, the hardened PE tank is removed from the mold and inspected for quality.
While this process is efficient for large-scale PE tank production, it’s less sustainable and produces tanks that can be bulky and prone to environmental wear.
Why Is the Deploy Manufacturing Process More Efficient?
The Deploys flat-pack design and concrete-woven material make it a superior choice in terms of durability and flexibility. Its production process is:
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Less Material-Intensive: The concrete-woven fabric is highly efficient in terms of strength-to-weight ratio, requiring less bulk than traditional materials.
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Easier to Ship and Store: The flat-packed design reduces storage and transportation costs, a major advantage over bulky PE tanks.
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Adaptable: Unlike rotationally moulded tanks, the Deploy design can adapt to various storage needs and environmental conditions, making it ideal for both commercial and emergency use.
Key Takeaways: Why Choose Deploy Water Tanks?
Choosing a Deploy tank means opting for an innovative, durable, and efficient solution. Its concrete-woven fabric provides unmatched strength and flexibility, while the flat-packed design makes it easy to transport and store. Plus, the manufacturing process of Deploy tanks mean reducing their environmental footprint, positioning it as a more sustainable option compared to traditional polyethylene tanks.
Whether for long-term water storage, emergency use, or industrial applications, Deploy tanks offer a modern solution to an age-old problem.